2043MK5-F
Heller has engineered a production-ready horizontal Flux-Free Formic Reflow oven designed specifically for formic acid vapor soldering, meeting SEMI S2/S8 safety requirements, including toxic gas compliance.
In our Formic Reflow Process, the system functions like a standard reflow oven, with formic acid vapor injected into key thermal zones (typically soak zones). The vapor removes metal oxides before reflow, while real-time monitored bubbler control maintains stable formic concentration.
The Formic Acid Precision Bubbler Cabinet provides consistent vapor concentration within ±0.5%, ensuring a stable process environment. Concentration is based on nitrogen saturation behavior modeled by the Antoine equation and can be adjusted via bubbler temperature and nitrogen flow.
An auto-refill system maintains bubbler volume above minimum levels at all times.
The proprietary Heller Formic Gate significantly reduces gas consumption. This double-door configuration at the oven entrance and exit ensures only one door opens at a time, isolating the process chamber and reducing nitrogen and formic usage during continuous production.
✔ High-volume manufacturing capability – Formic reflow ovens support true in-line continuous processing, similar to standard reflow equipment, achieving maximum throughput over batch-type systems.
✔ Low consumable usage – A unique Formic Gate system acts as a double-door structure at the oven entrance and exit, minimizing nitrogen and formic acid consumption while maintaining strong productivity.
✔ Vacuum process option – To support growing demand for void-free interconnects, an optional vacuum chamber can be integrated into the reflow zone.
✔ Advanced safety integration – Systems comply fully with SEMI S2/S8 requirements, including advanced monitoring and abatement features.
✔ Cleanroom compatibility up to Class 100 – Multiple configurations support cleanroom integration up to Class 100.
✔ Real-time formic acid tracking – Continuous monitoring and recording ensure reliable and consistent process control.
✔ Industry leadership – Heller Industries pioneered flux-free formic reflow and introduced the first continuous in-line formic reflow systems to the market.
| Feature | 2043MK5-F |
|---|---|
| Oven Length | 678cm |
| Heated Zones | 13 Top / 13 Bottom |
| Total Heated Length | 430 cm |
| Cool Zones | 3 Top (Bottom Option) |
| Max Working Temperature | Standard: 350°C Option: 400°C |
| Cleanroom Option | Down to Class 1000 |
| Formic Acid Stability in Soak Zone | +/- 1% |