4000 Plus Bondtester
The 4000Plus bondtester sets the industry standard in bond testing by delivering unsurpassed accuracy and repeatability of data, ensuring complete confidence in results. As the second-generation Nordson TEST & INSPECTION system, this unit stands as the most advanced, best-in-class bondtester on the market.
Built for multi-purpose versatility, the 4000Plus bondtester performs shear tests up to 200kg, pull tests up to 100kg, and push tests up to 50kg. This extensive capacity covers all test applications, including new hot bump pull and micro materials tests. Furthermore, it is ideally suited for demanding applications such as pull and shear testing of wafer interconnections, lead frames, hybrid microcircuits, and automotive electronic packages.
The standard 4000Plus mainframe has a vertical working envelope of 120mm, which meets the demands of most applications. XY stages are available from 160mm x 160mm up to 300mm x 210mm, including options for high precision, higher speed, and zone shear. Additionally, a heated work stage operating up to 400°C at 200kg maximum load is available with adjustable temperature control.
The industry-unique multi-function cartridges (MFCs) are designed for automated test routines on the 4000Plus bondtester. These components enable multi-surface test patterns for complex hybrid packages while facilitating rapid application changeover.
Current and emerging applications are fully supported by load cartridges combined with standard and specialized fixtures. This setup performs shear tests up to 500kg, pull tests up to 100kg, and push tests up to 50kg.
Ribbon pull – With an extensive range of load tools including hooks and tweezer jaws, all sizes and types of ribbons can be tested.
Hot bump/pin pull – A new load cartridge makes this groundbreaking test even better, especially for evaluating PCB substrate materials and low profile solder bumps.
First bond ball pull of copper wires and pull of studs, bumps and pillars – For the first time custom pull jaws enable tensile tests on these important interconnects.
Passivation layer shear – A combination of software and a special load tool provides a solution to ball shear where access is limited by the passivation layer.
The 4000Plus offers a wide range of optical solutions for bond testing and micro materials testing, featuring imaging systems for failure mode analysis, alignment and live recording of tests:
Image capture system for advanced analysis is quick to set-up and in close proximity to the test head aiding faster testing.
Trinocular camera can be attached to any stereo zoom microscope with a C-mount. With an appropriate microscope, the field of view can be adjusted from wide to close up and is ideally suited for macro positioning.
The new high-speed cameras provide high resolution images and elevate the throughput. It is compatible with all Nordson bond tester imaging systems.
| Work Surface Type | Recommended Shear Application | XY Travel | Max. Y force |
|---|---|---|---|
| High Speed | Zone shear up to 25 kg @ 50 mm/s or 50 kg @ 25 mm/s | 160 x 160mm | 50 kg |
| High Force | Die shear up to 200 kg @ 0.7 mm/s | 160 x 160mm | 200 kg |
| High Precision | Ultra fine pitch ball shear up to 10kg @ 0.7 mm/s | 210 x 300mm | 10 kg |
| Feature | 4000 Plus Bondtester |
|---|---|
| 4000Plus-Mainframe | 4000Plus Ana Gövde (Mainframe) |
| Feature | 4000 Plus Bondtester |
|---|---|
| Footprint | W = 630mm (including left and right joysticks), D = 600mm, H = 830mm |
| Weight | 90kg including XY table |
| Power Supply | 90- 264VAC single phase |
| Pneumatic Supply | 4 bar minimum, 6mm OD plastic pipe. Note some specialized applications may require increased pressure, clean dry air |
| Vacuum Supply | 500mm Hg (67kPa) minimum, 6mm OD plastic pipe |
| Feature | 4000 Plus Bondtester |
|---|---|
| Total system accuracy using load cartridges | +/- 0.1% full scale deflection for selected load range (see detailed load cell specifications) |
| Shear (ball and die) load cartridge step back accuracy (excl. S25) | +/- 1μm over 2mm of travel in Z-axis |
| S25 step back accuracy | +/- 0.25μm over 2mm of travel in Z-axis |
This product video introduces 4000 Plus Bondtester by summarizing its general working principle and typical application scenarios.